solutions

16 Jun

Effective solutions for your machine tools

Our high performance equipment can be easily installed on every grinding machine, whether it is new or already operating. From basic products to top of the range systems, we provide different types of solutions to all your gauging, balancing and touch control needs. Our product lines and expertise also include portable devices and custom-made applications.
9 Nov
DMP China

DMP 2024 | Hall TBD Booth TBD

We will be attending DMP exhibition in November, 2024 through Honesty, our authorized distributor for China. At our partner stand, you will find information about our process control systems for grinding machines, such as: TGA -Top Gauge Absolute, absolute gauges for in-process measuring of diameter on cylindrical grinding machine Absolute Balancer, 1 and 2 plane […]
9 Nov
IMTS Chicago

IMTS 2024 | North Building – Level 3 Booth 237320

We will be attending IMTS exhibition together with our partener Regg Inspection – McCormick Place, Chicago, USA – from the 9th to the 14th of September, 2024. At our stand, you will find some of our process control systems for grinding machines, such as: TGA -Top Gauge Absolute, absolute gauges for in-process measuring of diameter on […]
9 Nov
MECSPE Italy

MECSPE 2024 | Hall 19 Booth E78

We are pleased to announce you that we will exhibit at MECSPE – Bologna, Italy – from the 6th to the 8th of March, 2024 where we will present all our innovative solutions for the sector of process control systems for machine tools, such as: TGA -Top Gauge Absolute, absolute gauges for in-process measuring of […]
9 Nov
Coiltech Italy

COILTECH ITALY 2024 | Hall 6 Booth C23

From the 18th to the 19th of September, 2024 we will exhibit at Coiltech in Pordenone, Italy. At our stand you can ask for information to our experts about our balancing machines, advanced technological solutions that allow to delete the rotating parts vibration of electrical, mechanical and electromechanical machines, improving their life and performances. Our […]
8 Nov
GrindingHub Stuttgart

GRINDINGHUB 2024 | Hall 9 Booth D62

We will be attending GrindingHub – from the 14th to the 17th of May, 2024  –  with a wide range of grinding systems such as: TGA -Top Gauge Absolute, absolute gauges for in-process measuring of diameter on cylindrical grinding machine Absolute Balancer, 1 and 2 plane automatic balancing devices for grinding machines VM15, single and dual-function system […]
8 Nov
Coiltech Augsburg

COILTECH GERMANY 2024 | Hall 2 Booth B18

From the 20th to the 21st of March, 2024 we will exhibit at Coiltech in Augsburg, Germany. At our stand you can ask for information to our experts about our balancing machines, advanced technological solutions that allow to delete the rotating parts vibration of electrical, mechanical and electromechanical machines, improving their life and performances. Our […]
8 Nov
BIEMH Bilbao

BIEMH 2024 | Hall 1 Booth G34

We will exhibit at BIEMH, Bilbao from the 3rd to the 7th of  June, 2024 with Importeina, Balance Systems authorized distributor for Spain. At our partner’s stand you will find information about our process control systems for grinding machines, such as: TGA -Top Gauge Absolute, absolute gauges for in-process measuring of diameter on cylindrical grinding […]
8 Nov
SIMTOS Korea

SIMTOS 2024 | Hall 3 Booth 03C 370

We will be attending SIMTOS exhibition – from the 1st to the 5th of May, 2024 – through DG Technology, our authorized distributor for South Corea. At our partner booth, you will find information about our process control systems for grinding machines, such as: TGA -Top Gauge Absolute, absolute gauges for in-process measuring of diameter on […]
8 Nov
TMTS Taiwan

TMTS 2024 | Hall 2 Booth P0124

We will exhibit at TMTS, Taipei from the 27th to the 31st of  March 2024 – with Usync, Balance Systems authorized distributor for Taiwan. At our partner’s stand you will find information about our process control systems for grinding machines such as: TGA -Top Gauge Absolute, absolute gauges for in-process measuring of diameter on cylindrical […]
6 Nov
CCMT Taiwan

CCMT 2024 | Hall E2 Booth A431

We will exhibit at CCMT – Shanghai, China – from the 8th to the 12th of April, 2024 with Honesty, Balance Systems authorized distributor for China. At our partner’s stand you will find information about our process control systems for grinding machines such as: TGA -Top Gauge Absolute, absolute gauges for in-process measuring of diameter on […]
3 Nov
JIMTOF Japan

JIMTOF 2024 | Hall TBD Booth TBD

We will exhibit at JIMTOF, Tokyo from the 5th to the 10th of November, 2024 – with Fukuda, Balance Systems authorized distributor for Japan. At our partner’s stand you will find information about our process control systems for grinding machines, such as: TGA -Top Gauge Absolute, absolute gauges for in-process measuring of diameter on cylindrical […]
3 Nov
MACH Birmingham

MACH 2024 | Hall 18 Booth 2

We will be attending Mach exhibition from the 15th to the 19th of April, 2024 through Leader Chuck Systems, our authorized distributor for the UK. At our partner stand, you will find information about our process control systems for grinding machines, such as: TGA -Top Gauge Absolute, absolute gauges for in-process measuring of diameter on […]
24 Jun

EBS is born, the new idea in the balancing world

A wide range of services and balancing machines to meet the needs of the most varied sectors At the beginning of 2020 Balance Systems has undertake a new path with the aim of expanding its product sectors in the balancing context; for this reason it has acquired the business unit dedicated to balancing of Elettrorava […]
7 Feb

Balance Systems in list for the Italian Mechatronic Award

Balance Systems has been indicated by Nova Tech – Il sole 24 Ore among the five companies on the list for the assignment of the Italian Mechatronic Award, which has reached its thirteenth edition this year. Unindustria Reggio Emilia has established the recognition in the belief that mechatronic is one the main drivers of the […]
26 Nov

VM25

Modular multi-function system for grinding machine processes

The VM25 is a modular fully programmable system designed for high performances applications in grinding machines. It is able to provide solutions for: - One and two plane automatic balancing of the grinding spindle - Touch detection to control the grinding wheel-work piece and grinding wheel-dresser contacts, by using acoustic emission and/or power sensors - In-process and post-process gauging (absolute or comparative)
Features
  • Modular setup fited to the machine architecture on which it is installed
  • It is available in several configurations: table or remote control unit
  • User’s graphic interface based on ISO symbols
  • Total integration with the machine controller (commands and remote programming)
  • TCP/IP connectivity for service operations and remote diagnostic
  • It is delivered with the “VM25 Service” software application for backup, restore and software upgrade
  • Each installed function is fully independent. In case that a function is temporarily not available, it can be disabled and the remaining system can continue to operate
  • A functional upgrade can be made at any time
Benefits
  • Ergonomic and easy to setup
  • Decisive in optimizing the production process and the quality of the machine
  • Extends lifetime of the machine components (spindle, grinding wheel and dressing tool), reducing the environmental impact
  • Does not require surveillance
  • Can be installed on any type of grinding machine, both new and retrofitting
25 Nov

Absolute Balancer

1 and 2 plane automatic balancing devices for grinding machines

The range of ABSOLUTE BALANCER® heads, exclusive Balance Systems design, represents the state-of-the-art in the automatic balancing technology. ABSOLUTE BALANCER® are available in all configurations for 1 and 2 plane balancing. They ensure unprecedented performances both in terms of execution speed and final accuracy. The balancing heads are managed via contactless control (NoLink) by VM25 modular multifunction unit.
Features
  • Exclusive Balance Systems design with moment-free architecture
  • Designed in a wide range of diameters and shapes for built-in spindle mounting, starting from diameter 28mm
  • Embedded rotational speed sensor
  • Operating rotation speed up to 25.000 rpm
  • Residual unbalance achievable at least 10 times less than traditional solutions on 1 and 2 plane
  • Deterministic balancing time
  • Automatic neutral cycle (weights at 180°)
  • Acoustic emission sensor (AE) can be integrated (optional)
Benefits
  • Corrects all dynamic effects on the grinding spindle, optimizing the surface geometry and quality of the work-piece
  • Increases the machine productivity
  • Enhance spindle and wheels lifetime
  • Increases of dressing interval with reduced environmental impact
  • Does not require surveillance
15 Oct

Component balancing

Innovative transmission designs require advanced manufacturing methods. Residual unbalance is a crucial topic as well as the volume production runs, especially considering the automotive landscape we are approaching.
7 May

TGA – Top Gauge Absolute

Absolute gauges for in-process measuring of diameter on cylindrical grinding machine

Top Gauge Absolute (TGA) helps to improve precision and efficiency in manufacturing processes, through an accurate measuring of workpieces diameters. Its outstanding performance, in fact, combines one of the Balance Systems’ milestones “TG200 gauge head” with state-of-the-art mechatronic solutions that earn a quick measuring process along with a high accuracy level. Top Gauge Absolute measures all diameters within its measurement range, with pre/in/post-process cycle, with no need to reset the single diameter.
Features
  • 2 simultaneous measuring process; availability in combination with the measurement of the  axial position (active or passive flagging)
  • 32 part programs
  • Measuring of smooth and interrupted surfaces
  • In-process roundness and shape analysis
  • 6 commands to control the infeed
  • Thermal compensation
  • Remote programming
Benefits
  • Allows productions to be stable and consistent and with tight tolerances
  • Compensates the grinding wheel wear
  • Increases productivity
  • Can be implemented both on new and existing machines in the field (retrofitting)
  • Easy to use
  • Does not require surveillance
1 May
Balance Systems - BVK4 Machine

BVK4

Automatic and Semi-Automatic balancing machine

The hand-in-glove solution - Your final benefits
Balance Systems superior capability of balancing solutions gives the Automotive, Machinery and Aerospace Industry an edge over its competition. This technology in fact, helps to increase efficiency and precision in the manufacturing processes so as to make it easier to satisfy the Lean Six-Sigma methodology and help to improve the NVH (Noise-Vibration-Harshness) characteristics of vehicles and machines. Furthermore, the repeatability and accuracy achieved by balancing operations provided by Balance Systems, give an enhanced Dependability on the customer’s final applications.
21 Jan

New Mexican distributor for Balance Systems

After having inaugurated last October in Wixom, Michigan the new strategic base for the major customers in the American automotive sector, Balance Systems signs a new distribution and service agreement for the Mexican market, with the company MPPI SOLUTIONS with the goal of expanding the market in Central America. The distributor MPPI SOLUTIONS will handle […]
11 Oct

A history spanning 40 years

This year we celebrate our 40th anniversary. We started in Italy in 1975 as a group of four people and we are today a fully-grown and mature company counting over 150 employees, subsidiaries and a strong sales network all over the world. The drivers to be successful in a very specific and competitive market like […]
25 Sep
VM15 - Single and dual-function system for grinding machine processes

VM15

Single and dual-function system for grinding machine processes

VM15 is a programmable modular system designed for medium complexity applications in grinding machines, with high performances and cost effective. It is able to provide solutions for: - One-plane balancing of the grinding spindle - Touch detection to control the grinding wheel-work piece and grinding wheel-dresser contact moment, by using acoustic emission and/or power sensors - In-process gauging (comparative)
Features
  • Configuration with control unit in the electrical cabinet and remoted graphic control panel
  • User’s graphic interface based on ISO symbols
  • Each installed function is fully independent. In case that a function is temporarily not available, it can be disabled and the remaining system can continue to operate
  • TCP/IP connectivity for service operations and remote diagnostic
  • It is provided with the software application “VM15 Service” for backup, restore and software upgrade operations
  • A functional upgrade can be made at any time
Benefits
  • Ergonomic and easy to setup
  • Decisive in optimizing the production process and the quality of the machine
  • Extends lifetime of the machine components (spindle, grinding wheel and dressing tool), reducing the environmental impact
  • Does not require surveillance
  • Can be installed on any type of grinding machine, both new and retrofitting
25 Sep

VM9-GA

In-process gauging amplifier for grinding machine

VM9-GA is a in-process gauging system designed for simple, cost-effective and customized applications. Solutions include gauging of internal, external diameters and thickness both on smooth and on interrupted surfaces.
Features
  • Compact and reliable even in rugged environments
  • Analog display of the dimension, ergonomic keyboard with a selector and 2 buttons
  • 4 commands to control the feed rate (roughing, finishing, dwell, end of cycle)
  • Process diagnostics
Benefits
  • Makes production stable and consistent with tight tolerances
  • Compensates the grinding wheel wear
  • Can be installed on any type of grinding machine, both new and retrofitting
  • Easy to use
  • Does not require surveillance
1 Sep

TG200 – Top Gauge 200

Range of modular gauge heads for machine tools

Top Gauge 200 (TG200) are modular gauging heads, designed to meet any applications that require the dimensional control on grinding machines, lapping machines and high precision lathes. The measurement method is based on the comparison with respect to a master.
Applications
  • External diameters for continuous or interrupted surfaces
  • Internal diameters for continuous or interrupted surfaces, with or without oscillation
  • Multi-diameters without mechanical re-tooling
  • Continuous or interrupted flat surfaces
  • Through feed gauge
  • Active or passive positioning
  • Thickness calibration
  • Roundness and shape analysis
Benefits
  • Accuracy
  • Sturdiness
  • Production stability
  • Versatility
  • Compatibility
  • Easy maintenance